Welding Simulator Technical Specifications

1- In the Welding Simulation Training Set based on the virtual reality (VR) system; It consists of welding machine, welding types and position plates, welding mask, welding table.
2- It has original gas metal arc and tig torches and specially designed electrode arc welding pliers (SMAW - Electric arc welding).
3- Welds according to at least 6 welding positions (V-notch 6” (150 mm) Pipe, V-notch Plates, T-Inner Corner, T-Inner Corner 6” (150 mm) notch pipe with plate and plate overlay) and straight stitching.
4- Working angle, feed rate and angle, feed coordinates, weld seam guide lines and arc length distance can be measured accurately and data (numbers and graphics) can be viewed instantly.
5- The thickness of the workpiece can be selected between 3 and 10 mm and material selection (Carbon Steel, Stainless Steel and Aluminum) can be made.
6- According to welding types, welding torches, gas metal arc and tig torches have original weight and structure (with their real equivalents), different wire thicknesses can be selected with the electrode selection.
7- Device; It can perform electric arc welding (SMAW), gas submerged arc welding (GMAW-GTAW), cored wire arc welding (FCAW), TIG welding.
8- CO2, ARGON-CO2 mixture and ARGON options are available as shielding gas.
9- Real-time feedback is provided on the welding technique applied using visual cues.
10- Supervision and control of the welding applications and ethernet or wireless access to all data with the teacher's computer.
11- Amperes and volts can be adjusted according to welding types and positions.
12- In addition to the exercises performed by the users and the analysis results of these exercises, it is possible to store the video of the exercise on the simulator device.
13- Scoring can be made by considering how well the student welds according to the welding technique determined by the teacher.
14- Student studies or possible welding errors can be analyzed by the system, reported and transferred to the teacher's computer with the simulator screen.
15- The welding technique applied by the student is shown with a graph containing lines of different colors, and this graph consists of lines belonging to different parameters.
16- There is a scoring system for the evaluation of the user. With the help of this system, users can be tested, and a multiple-choice exam can be applied to users with the teacher software.
17- Position of welded joint, distance between contact nozzle and workpiece, working angle, feed angle, feed rate, reaching target, weld porosity, electrode; It simulates the situations where it melts and can be replaced with a new one while using, and splashing slag situations are simulated.
18- Overlay welding can be performed from normal and single pass up to 4 passes in the welding simulator.
19- It allows manual and automatic trigger options while simulating gas metal, cored wire and tig welds with the simulator.
20- There are flat, zig zag, triangular crescent and circular weld seam options.
21- With its right-to-left and left-to-right welding feature, the welding apparatus and the software are also suitable for right-handed and left-handed users.
22- There is an adjustable work stand in different positions to place the welding parts.
23- The welding mask is adjustable with full head protection and there is sufficient inner depth between the screen in the mask and the forehead so that students with glasses can also use it. The apparatus has VR technology.
24- In electrode and cored wire welding, there is a shell cleaning feature for observing before and after the removal of the welding shell.
25- The welding simulator has licensed teacher software. The software can be updated in accordance with the technological requirement.
26- Since the system is a computer simulation, there is a 21” monitor and other equipment, internal USB, ethernet, HDMI cable in order to watch the images in the system.